High Speed IG Line
High Speed IG Line

HIGH SPEED IG LINE

An advanced high-speed insulating glass production line designed for efficient processing of small-size IG units, such as metro glass, refrigerator glass, and home appliance glass. With a double glass working position and split conveyor design, the line allows more glass units to be loaded and processed at the same time, improving productivity while maintaining accurate assembly, gas filling, and pressing performance.

HIGH-SPEED PROCESSING & DOUBLE WORKING POSITION

The line is designed with two smaller conveyor sections, enabling simultaneous handling of multiple small-size glass units on one IG line. This configuration significantly improves production efficiency for applications requiring fast processing of compact insulated glass. With automatic glass positioning, optional spacer frame positioning, and a servo-driven press system, the line ensures accurate assembly and reliable performance for double, triple, and stepped IG units.

INTELLIGENT GAS FILLING & SMART OPERATION

Equipped with a PLC control system and touch screen interface, the line provides user-friendly operation and stable process control. It automatically detects glass size, thickness, and spacer dimensions to adjust the closed gas filling chamber, maximizing argon filling efficiency while reducing gas consumption. The system also delivers excellent washing performance for on-line and off-line Low-E glass, with automatic air knife adjustment, inverter-controlled Low-E brush speed, and an optimized energy-saving intermittent working system.

Technical data

  • Max. glass size, normal mode: 2500 × 3000 mm / 2000 × 2500 mm
  • Max. glass size, high-speed mode: 1200 × 1200 mm / 800 × 800 mm
  • Min. glass size: 300 × 450 mm
  • Insulating glass thickness: 10 – 48 mm
  • Washing glass thickness: 3 – 19 mm
  • Washing speed: 0 – 10 m/min
  • Low-E brush: 6 units / 3 units for Low-E
  • Conveying speed: 45 m/min
  • Press suction: 6 kg/EA
  • Filling time: 3 – 5 seconds for 900 × 1200 mm
  • Environment temperature: 7 – 50°C
  • Power: 3P 380V / 1P+N 220V, 50Hz, 38kW
  • Air source: 0.8 m³/min, 0.7 MPa
  • Water conductivity: ≤30 μs/cm
  • Cycle time: 35 – 45 s/m²
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